Conventional forging

With conventional forging, as the dies approach, the alloy plastically deforms and flows laterally touching the side walls of the die. The alloy continues to flow outside of the impression forming flash. a the flash thins it cools causing resistance to additional deformation. The cooled flash then adds pressure to the inside of the die cavity to promote metal flow into any design impressions that are unfilled.

Simulation of a precision shaft cold forging process Simulation of an agricultural machinery part forging Simulation of rotor pole forging simulation

Automatic multi stage forging

Simulation of ripper tooth hot forging process Simulation of a hub hot forging process Simulation of a self-contacting problem

Closed die forging with flash

3D simulation of an axi-symmetric forging process Simulation of a helical gear forging process Simulation of a steering pinion forging process

Closed die forging without flash

Die elastic deformation in cold forging The failure case of ballstud cold forging process Die structural analysis of the precision shaft forging

Die structural analysis

Tripod forging simulation Long shaft bevel gear forging simulation Intelligent forging simulation

Enclosed die forging


Micro-forming

Micro forming or large scale workpiece forming


Piercing 2D and 3D

Deep piercing
 

Piercing

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